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Diesel Generator Set Spare Parts Filters

Diesel Generator Set Spare Parts Filters

ZTA Power Generator Filter Series

Our filter series covers the three essential filtration needs of diesel generator sets. Each filter is manufactured to meet or exceed OEM specifications, using high-quality filter media, precision-threaded housings, and corrosion-resistant surface treatments.

ZTA Power Generator Filter Series

Our filter series covers the three essential filtration needs of diesel generator sets. Each filter is manufactured to meet or exceed OEM specifications, using high-quality filter media, precision-threaded housings, and corrosion-resistant surface treatments.

 

Diesel Filter (Fuel Filter)

The ZTA Power Diesel Filter is engineered to remove contaminants from diesel fuel before it reaches the high-pressure injection system. It uses a multi-layer filter media with water-separation capability to protect sensitive fuel injectors and pumps.

 

Specification

Detail

Filter Media

Multi-layer cellulose + synthetic blend

Filtration Rating

10 microns (primary), 2 microns (secondary stage available)

Water Separation Efficiency

≥ 95%

Flow Rate

Engine-dependent; matched to fuel system requirements

Housing Material

Corrosion-resistant steel with anti-rust coating

Operating Temperature

-40°C to +120°C

Seal Material

NBR (Nitrile Butadiene Rubber) — fuel-resistant

Compatible Engines

Cummins KTA19, KTA38, KTA50, QSK60; Perkins 1106A, 2806A, 4006A series

 

[Inquire About Diesel Filter →]  (Inquiry button)

Air Filter

The ZTA Power Air Filter prevents harmful dust, sand, and particulate matter from entering the engine's combustion chamber. It uses a high-capacity pleated media design that maximizes filtration surface area while maintaining optimal airflow.

Specification

Detail

Filter Media

High-capacity pleated cellulose with pre-filter stage

Filtration Efficiency

≥ 99.5% at 10 microns

Airflow Capacity

Engine-matched; available for 50kW-2000kW generator sets

Construction

Heavy-duty steel end caps with expanded metal support

Seal Type

Urethane gasket — high-temperature resistant

Operating Temperature

-40°C to +80°C

Serviceable

Yes — pre-filter element cleanable (compressed air, max 3 cleanings)

Compatible Engines

Cummins 6BT, 6CT, KTA19, KTA38, KTA50; Perkins 1006, 1106A, 2806A series

 

Cummins Air Filter Genuine

 

[Inquire About Air Filter →]  (Inquiry button)

Lube Oil Filter

The ZTA Power Lube Oil Filter removes metal wear particles, soot, and oxidation products from engine lubricating oil, protecting bearings, turbochargers, and cylinder walls from abrasive damage.

Specification

Detail

Filter Media

Full-synthetic blend with bypass valve

Filtration Rating

15-40 microns (full-flow); 5-15 microns (bypass stage)

Bypass Valve Setting

1.5-2.5 bar (differential pressure)

Anti-Drainback Valve

Silicone — prevents dry starts

Housing Material

Heavy-gauge steel with powder coating

Operating Temperature

-40°C to +135°C

Service Life

250-500 operating hours (match to oil change interval)

Compatible Engines

Cummins B/C/K/QSK series; Perkins 1100, 2800, 4000 series

 

 

Generator Filter Cross-Reference Table

To help you find the correct replacement filter, below is a cross-reference guide mapping ZTA Power filter part numbers to common OEM and aftermarket part numbers.

Note: Cross-references are provided for identification purposes. Always verify compatibility with your specific engine model before ordering.

ZTA Power Part No.

Filter Type

Fleetguard

Donaldson

Mann Filter

Typical Engine Application

ZTA-DF-1001

Diesel Filter

C3931063=FF5052

P551000

WK822

Cummins 6BT

ZTA-DF-1002

Diesel Filter

3931063

 

 

Cummins 6CT

ZTA-DF-1003

Diesel Filter

FS1000/FS1212

P553023

WK830

Cummins KTA19

 ZTA-DF-1004

Diesel Filter

FS01006 00MX

P551020

WK840

Cummins KTA38

 ZTA-DF-1005

Diesel Filter

FS01006 00MX

 

4095189

Cummins KTA50

ZTA-AF-2001

Air Filter

 AF1833

P604020

C28120

Cummins 6BT

ZTA-AF-2002

Air Filter

AF1811

 

 

Cummins  6CT

ZTA-AF-2003

Air Filter

  AF872-B-AM LOC

P635420

C30880

Cummins KTA19

ZTA-AF-2004

Air Filter

AF25278 00JX

P638425

C31100

Cummins KTA38

ZTA-AF-2005

Air Filter

AF25278 00JX

 

 

Cummins KTA50

ZTA-LO-3001

Lube Oil Filter

3908615

P550040

W712/50

Cummins B series

ZTA-LO-3002

Lube Oil Filter

3401544

 

 

Cummins C series

ZTA-LO-3003

Lube Oil Filter

LF00777 00MX

P550550

W712/80

Cummins KTA19

ZTA-LO-3004

Lube Oil Filter

LF00777 00MX

P551000

W712/95

Cummins KTA38

ZTA-LO-3005

Lube Oil Filter

LF00777 00MX

 

 

Cummins KTA50

ZTA-DF-P101

Diesel Filter

4627133

P558020

WK855

Perkins 1106A

ZTA-AF-P201

Air Filter

2652C831

P630010

C30500

Perkins 1106A

ZTA-AF-P202

Air Filter

SEV551F/4

 

 

Perkins 2806A

ZTA-LO-P301

Lube Oil Filter

4627133

P550800

W712/60

Perkins 1100 series

ZTA-LO-P302

Lube Oil Filter

CH10929

 

 

Perkins 2800 series

 

Don't see your engine model? Contact our engineering team with your engine model and serial number, and we will match the correct filter for you.

Cummins Diesel Filter

[Get Filter Match Assistance →]  (Inquiry button)

Why Filter Quality Matters for Your Generator

Using low-quality or incorrect generator filters can cause fuel injection system damage, excessive engine wear, reduced power output, and catastrophic engine failure. A single batch of contaminated fuel passing through a substandard diesel filter can destroy a high-pressure fuel pump, resulting in repair costs exceeding $5,000 USD for a 500kW generator set. Investing in OEM-grade filters from a trusted manufacturer is the most cost-effective insurance for generator longevity.

Risks of Substandard Filters

Risk Factor

Consequence

Estimated Repair Cost (USD)

Poor fuel filtration

Fuel injector damage, injection pump failure

$3,000-$8,000

Inadequate air filtration

Cylinder wall scoring, piston ring wear, compression loss

$5,000-$15,000

Failed oil filtration

Bearing failure, turbocharger damage, engine seizure

$10,000-$40,000+

Filter element collapse

Unfiltered debris circulating in engine

Full engine rebuild required

 

ZTA Power Quality Commitment

Every ZTA Power filter undergoes a rigorous quality control process:

1. Raw material inspection — Filter media density, thickness, and permeability tested upon arrival

2. In-process quality checks — Pleat count, adhesive bond strength, and dimensional accuracy verified during production

3. Finished product testing — Each batch is sample-tested on our in-house generator test bench for flow rate, pressure drop, and filtration efficiency

4. Batch traceability — Every filter carries a laser-etched batch number for full production traceability

Our filters are manufactured in compliance with ISO 9001:2015 quality management standards and meet the technical requirements of Cummins and Perkins engine specifications.

 

Generator Filter Replacement Schedule

The standard replacement schedule for diesel generator filters follows industry maintenance guidelines: lube oil filters should be replaced every 250-500 operating hours or at every oil change, diesel fuel filters every 500-1,000 hours, and air filters every 500-1,000 hours depending on environmental dust levels. For standby and emergency generators compliant with NFPA 110 standards, all filters must be replaced annually regardless of operating hours to ensure readiness during power outages.

Standard Maintenance Schedule

Maintenance Item

Daily

Weekly

Monthly

250 hrs

500 hrs

1,000 hrs

Annually

Air filter — Inspect

 

 

 

 

 

Air filter — Clean

 

 

 

 

 

 

Air filter — Replace

 

 

 

 

✅ (standby)

Diesel filter — Drain water

 

 

 

 

 

 

Diesel filter — Replace

 

 

 

 

✅ (standby)

Lube oil filter — Replace

 

 

 

 

✅ (standby)

Engine oil — Replace

 

 

 

 

✅ (standby)

 

Important: Operating environment significantly affects filter life. In dusty environments (construction sites, mines, deserts), air filter replacement may be required every 250 hours. In high-humidity environments, fuel filter water draining should be performed daily.

Source: Maintenance intervals referenced from NFPA 110: Standard for Emergency and Standby Power Systems, and Cummins/Perkins engine operation manuals. Always consult your specific engine manufacturer's manual for model-specific requirements.

Engine Compatibility Guide

ZTA Power filters are engineered to fit the most widely used diesel generator engines. Below is a compatibility guide for major engine models.

Cummins Engine Compatibility

Cummins Engine

Generator Power Range

Diesel Filter

Air Filter

Lube Oil Filter

6BT5.9

80-150 kW

C3931063 FF5052

KW1638

C3937743 LF3349

6CT8.3

150-250 kW

C3931063 FF5052

KW1638

LF9009 C3401544

NT855

200-350 kW

ZTA-DF-1002

ZTA-AF-2002

3401544

KTA19

300-500 kW

LF00670

AF872

LF00777

KTA38

500-1000 kW

FS01006

AF25278

LF00670

KTA50

800-1500 kW

FS01006 

AF25278

LF03325

QSK60

1000-2000 kW

ZTA-DF-1003

ZTA-AF-2003

ZTA-LO-3003

 

Perkins Engine Compatibility

Perkins Engine

Generator Power Range

Diesel Filter

Air Filter

Lube Oil Filter

1104A-44TG2

60-100 kW

2654407 26510342 2654407

1106A-70TAG2

100-200 kW

2656F843 2652C831 4627133

1206A-E70TTAG

150-250 kW

2656F843 2652C831 4627133

2806A-E18TAG2

500-750 kW

CH10930 SEV551F/4 CH10929

4006-23TAG2A

1000-1500 kW

4759205 S551/4 4324909

4012-46TAG2A

1500-2000 kW

4759205

SEV551H/4

4324909

Cummins Spare parts China

 

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