Generator Operation Monitoring

November 15, 2018

Generator Operation Monitoring 

After starting the generator, continuous monitoring of instrumentation is essential. Verify all gauge readings are within normal ranges, and investigate any significant deviations immediately.

(1) Critical Instrumentation

1) Tachometer

Indicates RPM (revolutions per minute).

Safe ranges (printed on nameplate):

High idle speed (no-load)

Full-load speed

Warning: Prolonged high-idle operation with low/no load damages the engine.

2) Engine Oil Pressure Gauge

If fluctuating after stabilization:
① Reduce load → ② Lower to low idle → ③ Check oil level (must be between "ADD" and "FULL" marks).

Persistent fluctuation? Shut down and consult manufacturer.

3) Coolant Temperature Gauge

Normal range (Green zone): Safe operation.

Overheating (Red zone + visible steam):
① Reduce load/RPM → ② Inspect for leaks → ③ Decide: Emergency stop or controlled cooldown.

Critical: Never add cold water to a hot engine (risk of cracking components).

Overcooling (White zone):
① Verify gauge accuracy → ② Check thermostat function.

4) Fuel Pressure Gauge

Abnormal reading? Clean primary filter → Replace secondary filter (if equipped).

5) Ammeter

Normal: Needle at "0" or "+" side at rated RPM.

Abnormal ("-" side): Diagnose electrical faults.

6) Air Filter Restriction Indicator

Red zone? Shut down and service air filter immediately.

7) Calibration Gauges

Monitor system health to prevent failures.

Operating limits assume:

Continuous rated RPM/load

SAE30 oil at operating temperature

Exceeding limits? Shut down and troubleshoot.

Safety Note: Never operate the generator if gauges show abnormal readings.

(2) High-Altitude Operation

Altitude limits and fuel adjustments are specified on the nameplate.

When moving to higher altitudes:

Manufacturer must recalibrate fuel system to:

Protect turbocharger

Maintain efficiency

Lower-altitude operation:

Safe but reduced power output.

Recalibration recommended to restore rated performance.

Pro Tips:

For cold climates, use lower-viscosity oil (e.g., SAE 15W-40).

Soundproof Generator Set 16kw

Subscribe to Our Newsletter

Sign up for our monthly promotion and get out latest product news!

Leave A Message

Leave A Message
If you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.
Submit
Contact Us:nancy@ztapower.com

Home

Products

whatsapp

contact